ApplicationsHeat Gaseous Catalyst in Vessel
Application:
A chemical process pilot testing facility heating gaseous catalysts in a vessel to develop and improve products and production techniques.
Problem:
- Temperature Limitations - Existing pipe heaters had upper temperature limitations which made testing to higher process temperatures and pressures impossible.
- Difficult Vessel Removal - Insulation surrounding existing pipe heaters had to be removed and re-installed to enable the facility to remove the vessel for inspection, cleaning or replacement.
Solution:
- Heat - A Model E4 Quad Ellipse Chamber was used to heat the catalysts to temperatures up to 2700F (1482C).
- Power Control - A Model 664F Phase Angle SCR Power Controller controlled the power to the Quad Ellipse Chamber.
- System Integration - The Quad Ellipse Chamber and SCR Power Controller were connected to the facility's existing process control system.
Benefits:
- Reduced Temperature Limitations - The Model E4 Quad Ellipse Chamber enabled the facility to heat catalysts to temperatures up to 2700F (1482C).
- Convenient Vessel Removal - The Quad Ellipse Chamber opened easily to allow access to the vessel.
- Long Test Runs - The facility was able to operate long test runs by using the Quad Ellipse Chamber.
- Preserved Existing Resources - By integrating the Quad Ellipse Chamber and SCR Power Controller into the existing process control system, the facility was able to preserve the investment in the existing equipment.